Machined Diabolical Cube

What?

A quick personal project, I machined a diabolical cube puzzle on the manual mill. Apart from being a fun desk toy, this puzzle was chosen because all 6 pieces are made up of a single layer of cubes. As I only had 1/2" thick stock, this allowed for a larger (and more satisfyingly hefty) final product.

6 (diabolical) pieces

To gain experience with different materials, I machined pieces out of wood, aluminum, and steel. Special attention had to be paid to part tolerancing for a satisfying fit between the pieces.

Aluminum
Aluminum
Steel
Steel
Wood
Wood

Results

The completed puzzle has a nice finish and feels great to play with (unfortunately it's still frustrating when you aren't able to find the solution). I gained a better feel for appropriate feeds and speeds for the different materials, and had a great time in the process.

Aluminum
One of the 13 solutions
Steel
6 machined pieces
Wood
Another solution